obvioTec's Inline Inspection System is designed to close critical gaps in quality control for pharmaceutical packaging.

Traditional systems, like cameras and weight checkers, frequently struggle to detect missing components such as syringes and needles, especially within secondary packaging.

This limitation can result in safety risks and expensive product recalls.

The obvioTec System overcomes these challenges by offering real-time, multi-slice inspections that ensure all components are present without altering the packaging.

This cutting-edge solution is particularly suited for high-volume pharmaceutical production, focusing on combination products (injectable drugs, vials, pre-filled syringes (PFS), and autoinjectors).

Product Safety: Prevents missing components, reducing patient risk

Cost Savings: Minimizes rework and recall expenses

Operational Efficiency: Inline, real-time inspection boosts production flow

Traceability: Provides a traceable record of each product's inspection through detailed, multi-slice scans - ideal for RCA and claims management

In the final inspection after packaging, ensuring completeness is critical. In a scenario where a vial is missing within a nest covered by an opaque Tyvek and plastic cover, conventional optical cameras falter, unable to penetrate this barrier. We transcend these limitations effortlessly where the system detects the absence of the vial with ease by an algorithm designed for straightforward detection of incomplete nests. It not only identifies the absence of a vial but also provides precise location data, enhancing efficiency and accuracy in quality control processes.

A

closed cup nest covered with plastic lid and Tyvek

B

open cup nest with a missing vial

B

               missing vial

C

obviotec scanner image of a closed cup nest

Inline, - in-process solution

In the intricate landscape of production processes, visual cameras encounter a formidable challenge: the ability to detect missing parts amidst unstable lighting conditions or intense light reflection from reflective pieces and surfaces. These environmental factors pose significant obstacles to visual detection, potentially compromising the accuracy and efficacy of quality control measures. We revolutionize this aspect of quality control by operating within an entirely distinct frequency range, unaffected by the influences of unstable lighting or reflective surfaces. An example that underscores the technical superiority of our system lies in its seamless detection of missing components within highly transparent plastic tubes arranged on a plastic tray.